PT Pillow Manufacturing is a factory direct manufacturer of travel pillow and memory foam pillows, microbeads pillows, and cotton pillows. On this site you can enter the dimensions of any size cushion or pillow and CONTACT US online. Our customers include Brand, designers, decorators, hospitals, hotels, and department stores. We offer custom pillow option with which you can easily enter your dimensions choice.
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a Chinese Pillow Manufacturer--Turn your pillow design into a real pillow.
Pillow Manufacturer China
PT Pillow Manufacturing is a factory direct manufacturer of travel pillow and memory foam pillows, microbeads pillows, and cotton pillows. On this site you can enter the dimensions of any size cushion or pillow and CONTACT US online. Our customers include Brand, designers, decorators, hospitals, hotels, and department stores. We offer custom pillow option with which you can easily enter your dimensions choice.
Why Choose PT Pillow Manufacturing China?
PT Pillow manufacturing and export all kind of memory foam pillows, microbeads pillows and cotton pillows. We use the finest quality of natural filling as well as non-recycled polyfibers. Pillow manufacturers China offer lower price for our customer. The shipping of our products is extremely fast as well as much reliable. We value the terms hard work, sustainability as well as honesty.
What PT Pillow Manufacturing in Jiangsu offers?
1. Production Quality: High production capacities, Quick turnover rates
2. Strategy: Global as well as Domestic
3. Customization: Products reshaped to the requests of customers
4. Product Assurance: 100% guaranteed satisfactory product
Industries Pillow Manufacturers China Serve:
1. Travel Agency: Help your guests to get a peaceful sleep with our quality travel pillows.
2. Airport Shop: For all business people who travel frequently, we help provide them with our best products.
3. Exhibition Gifts: We provide wholesale pillows to the exhibition organizer to help them promote their exhibition.
4. Government: We, at PT PILLOW are proud to serve our government agencies too.
5. Retail: We have also shown our magnificent work in the retail sector.
6. Online Shopping Mall: We have supplied hundreds of quality products to Online Shopping Malls.
7. Private Label: Tell us your design and we will manufacture it in our own way.
8. Correctional: Due to our quality, flexibility, and durability of our product the correctional places are also getting benefits.
What others say about us
We’ve been cooperated with Putian for 6 years, their leading time was so fast and help us save a lot of time.
We are essentially an online store providing all things, our pillow subscription keeps growing and our customers love the pillows!
For more than 5 years I have totally been put at ease in our pillow supply. They have good management in quality and delivery.
Putian has brought us such a relief that you never have to worry about the process, they take care of everything for us!
Detailed Pillow Manufacturing Process
Pillow manufacturing is not a high-tech industry because it is easy to make, but just for ordinary cotton pillows, while the process of manufacturing memory foam pillows or microbead pillows is very difficult and involves a lot of materials and details, this memory foam pillows will require professional pillow manufacturers to produce. All aspects of pillow production must cooperate with each other to ensure quality requirements and time control. In this article, we will discuss the pillow manufacturing process in detail.
1. Polyurethane foaming
Memory foam starts its life as polyurethane foam—a material first manufactured in the 1950s by adding water, halocarbons, or hydrocarbons to a polyurethane mix. Depending on the chemicals added and the way it is processed, polyurethane can form anything from car parts to spray liner, or in this case, one of the most comfortable sleeping surfaces the world has ever seen.
In the modern production of memory foam, a polyol is mixed with a diisocyanate and water. The foam rises like bread, with an open cell structure that helps give it its unique ability to spring back slowly from pressure. The introduction of gases into the initial solution creates a bubble matrix; vary the application of chemicals, and the size of the bubbles changes. A more open cell structure will have more give, and allow more airflow through the material.
2. Fabric cutting
The second construction in memory foam pillow manufacturing is the covering. A cotton-polyester or sturdy cotton fabric is shipped to factory in larger bolts which are treated there so that the casing that sewn can easily be separated while filling them.
These fabrics are then taken to tables for cutting apart after they are calendared. Heavy shears or machines for fabric cutting are used to obtain dozens of layers at a time.
3. Fabric sewing
The rectangular-shaped fabric stacks are then taken to sewing machines for grabbing and sewing them together. The machine operator sews two pieces of the fabric around the edges while leaving space for stuffing them later.
Mostly contents are attached while sewing the edges which are in tags form listing the details. The coverings are then turning inside out for the seams to be inside of the case.
4. Case filling
Before filling the case, to solve the odor problem common to most memory cotton, memory cotton pillow cores are placed on shelves for ventilation to reduce odor, and workers fill the jackets on special platforms.
5. Closing the openings
After filling the pillow casings, they are then taken to another platform where workers close their openings with the help of an industrial machine. Later, these filled casings are weighted on the same platform to ensure that all of them contain the required and predefined amount of batting into them.