minimum order quantity custom pillows

Minimum Order Quantity for Custom Pillows Using Different material

First Thing of Custom Pillows

Minimum order quantity has always been the first thing of custom pillows asked by our new clients, especially for start-up pillow business.

Honestly speaking, as a pillows manufacturing factory, PT Pillow have been long producing pillows in big quantities, we now produces 10,000 pcs of pillows everyday and 85% of them are for big-scale customers (mainly importers at European and American countries). However in recent years we see the trend that custom pillow business are growing rapidly around the world, while young entreprenuers are struggling at finding a pillow factory with low MOQs.

PT Pillow see the potential in such small but beautiful business and want to help by offering premium quality pillows and satisfying communicating service.

Our minimumm order quantites for different material:

For  Memory Foam Custom Pillows : 500 PCS

Since the memory foam needs mould to produce, the mould cost needs to be borne by the customer.

Of course, as a a pillow factory, we can try to help the customer to share the cost. If your memory foam pillow design is good enough, we would like to try our best to help you develop your pillow business.

For Microbead Custom Pillows: 200 PCS

As a powerful pillow manufacturer, we have alot of microbead filling machines and equipment.

We can complete your custom microbeads pillow sample and send it to you in one day.

For Cotton Custom Pillows: 200 PCS

Just like custom microbeads pillow, we always keep the cotton material in stock, we can make your pillow design into real pillow in one day.

Note that the MOQs are for each design, which means that if you have 10 designs, the MOQs will be 10*1,000=10,000 pairs in total.

distinguish memory foam pillow

Distinguish best memory foam pillow: the definitive guide 2020?

Distinguish memory foam pillow: the definitive guide?

Many office workers who spend a lot of time sitting in front of computers have cervical vertebra problems, which not only affect their health, but also affect their daily life and work.

Memory foam pillow is  made of slow rebound material. It can help white collar workers, cervical spondylosis and the elderly to sleep and rest.

So do you know how to distinguish real memory foam pillows and identify whether they are really resilient memory foam pillows?

The characteristics of memory foam pillow:


Absorbing impact force

Because the force on the head and neck is very flat, it feels like floating on the water or clouds when it is pillowed, and it feels like no pressure, also known as.

Sometimes when we use ordinary pillows, we have auricle compression, but this is not the case when we use memory foam pillows.

Memory deformation

The ability of automatic moulding can fix the skull and reduce the possibility of falling pillow; and the ability also can properly fill shoulder space

Avoid common problems of air leakage in shoulder bedding, and effectively prevent cervical spine problems. Usually the special pillow (also known as butterfly pillow) fits the shoulder and neck better.

Anti-bacterial and anti-mite

Slow-rebound sponge inhibits the growth of fungi

Eliminates the stimulating odor produced by the growth of fungi, and becomes more prominent when there are sweaty saliva.

Air permeability and moisture absorption

Because the shape of memory sponge is similar to sponge, each unit is interconnected

Moisture absorption performance is excellent and breathable, but it must be noted that memory cotton can not be watered or exposed to the sun.

Method of selecting memory foam pillow:


1. Is it pure material?

Are pillows made of 100% polyurethane and added with high density?

This is the secret of the industry’s production and high density.

More than 90% of the memory foam pillows on the market are made of impure materials, so the density index is gradually difficult to measure the real quality of the pillow.

2. Have you passed the security inspection?

Slow rebound materials belong to chemical substances, which are harmful to chemical composition.

Therefore, it is necessary to control their safety indicators in production.

Whether the volatilization of toxic and harmful substances with slow rebound can be brought into full play, or whether a pillow is suitable or not, depends on whether their safety detection indicators are passed.

Detection of slow rebound products includes detection of toxic and harmful substances as well as pure materials.

3. Density

Density is one of the basic indexes of high-grade slow-resilient materials.

The density of polyurethane in general moulding process can reach 70-150D and cutting process can reach 40-100D.

Due to technical bottlenecks and equipment differences, the density of polyurethane produced in China is generally lower than 100D, while that in foreign countries can reach 150 D, followed by even phase.

The same density of products will vary greatly, mainly due to the different formulations, processes and raw materials.

That is to say, high-grade slow resilience material must be high density. but only high density is not necessarily high-grade material.

Really good memory materials have a density of more than 150 kg/cubic meters. The average memory sponge density is usually only about 40-50 kg/cubic meter.

The high-grade slow springback material of the moulding method must be high density. but only high density is not necessarily high-grade material.

It must be able to maintain air permeability and fit the characteristics of the human body. The density is between 120D and 150D, which is particularly prominent in this respect.

4. Springback time

Some domestic memory foam pillow manufacturers mislead consumers to say that 3-5 seconds is the best rebound time of memory pillow.

In fact, the rebound time of international brand memory pillow is far more than 5 seconds. The rebound time of domestic memory cotton (or sponge plus chemical additives) is about 3-5 seconds.

Some domestic factories have produced more than 5 seconds of slow rebound time memory cotton. Use life is very short, and eventually give up.

The rebound time is more than 10 seconds, and the weight of only one feather can maintain the existing shape after shaping.

Professional terminology calls the size of the gravity required to maintain the shape ability.

From this point of view, domestic materials can relieve some of the skeletal pressure, while imported materials can even release the pressure on blood vessels and make people feel better. Floating comfort.

5.Manufacturing process

There are two manufacturing processes for slow springback: cutting and moulding.

Cutting is the finished product of the slow rebound sponge, cut into pillow shape, because the formation is by cutting rather than die + additives, without adding other additives.

So even pure material density can only achieve 40D-70D. Molding is made by adding additives, foaming, die pressing and a series of processes.

Due to the addition of other additives, including foaming, softening and other chemical additives, so the density increased to about 70D-90D, good handle, pillow life is independent of the process.

Memory foam pillow is very popular because of its function and material particularity. At the same time, there are many counterfeits.

In order to buy high quality memory pillow, let’s learn how to make it up.

Welcome to contact us to request a quote!

Putian manufacture and wholesale all kinds of travel pillow, such as memory foam travel pillow, microbead pillow and cotton travel pillow.

neck pillow material

What are pillow filling materials 2020?

Pillow Filling Material is very important for a good neck pillow.

About half of our lives are sleeping. In the meantime, we all want peace, comfort, safety and health. Make sure we are energized for the rest of the time.

A good quality neck pillow plays a vital role in providing the necessities needed for a quiet sleep! The good neck pillow often depends on its material, and our content today is the material of the neck pillow.

Memory Foam

memory foam neck pillow

Memory Foam is also called inert sponge, slow rebound sponge sponge, low rebound sponge, slow elastic cotton, zero pressure sponge. According to the different processes, it can be divided into polyether foaming series and MDI molding series.
The slow rebound sponge was originally developed as a high-tech material for NASA’s space program. It is designed for astronauts to help alleviate the pressure on astronauts during take-off and landing. Due to the unique pressure relief features of the slow rebound sponge, slow rebound pillows and mattresses allow the body to rest in a natural, stress-free position.

  • Absorbs the impact force, it feels like floating on the water or the cloud when it is on the pillow. The skin feels like no pressure. It is also called zero pressure. Sometimes we use the usual pillow to suppress the auricle, but the memory foam pillow will not.
  • According to the ergonomic design, memory deformation, automatic shaping ability can fix the skull and reduce the possibility of stiff neck; the ability of automatic shaping can properly fill the shoulder space, avoid common problems of air leakage in the shoulder, and can effectively prevent cervical problems.
  • Anti-bacterial and anti-mite, memory foam inhibits mold growth, repels the irritating odor caused by mold growth, and appears to be more prominent when there is sweaty saliva.
  • Breathable and hygroscopic, because each cell unit is connected to each other, the moisture absorption performance is excellent, and it is also breathable.
  • Unstable physical properties, easy to oxidize and yellow, release toxic substances, need to add chemical ingredients. The oxidation process cannot be prevented, especially when exposed to ultraviolet light, the oxidation process accelerates and releases odor. Because the sponge products that people often see are initially milky white, they turn yellow after a period of time, which is the cause of oxidation.

Microbeads

microbead neck pillow

Foam particles, also known as snow peas, are high molecular polymers and have fluidity. They are more comfortable as neck pillow cushions. They can be adjusted with indoor temperature, warm in winter, cool in summer, environmentally friendly and healthy. They are widely used now and are popular among the public. the consumers like microbeads travel neck pillow which is made of it.

  • No static, no odor, no sound, good hand feeling, non-toxic, flame retardant, uniform particle size.
  • The new environmentally friendly foaming material with high strength cushioning and shock resistance is flexible, light and elastic. It can absorb and disperse the external impact force by bending to achieve the buffering effect, and overcome the fragile, deformation and recovery of ordinary styrofoam. The disadvantage of poor sex. Good impact resistance and invariability of cushioning effect make it widely used in high-end furniture, household appliances, instrumentation craft gifts, wood products, glass ceramics, building waterproofing, carpet interlayers, sound insulation, travel bags, precision parts. , a variety of pipe insulation and other fields.
  • At the same time, it has a series of superior use characteristics such as heat preservation, moisture proof, heat insulation, sound insulation, anti-friction, anti-aging and corrosion resistance.
  • A white material with an electrostatic agent added has significant antistatic properties.
  • It is also an environmentally friendly material that can be recycled. In addition to packaging, it can also be used in a wide range of fields such as construction and electromechanical engineering.

PP Cotton

cotton neck pillow

PP cotton: commonly known as doll cotton, hollow cotton, also known as filled cotton, made of polypropylene fiber for artificial chemical fiber, polypropylene fiber is (the plastic density is relatively light, especially note that polypropylene fiber is different from polyester Fiber should not be confused. It is distinguished from the production process: it mainly has two kinds of fiber and hollow. The neck pillow made of this material has good resilience, smooth hand feeling, low price and good warmth. It is widely used in toy filling, neck pillow filling,clothing, bedding and glue spraying. Cotton and water purification equipment and other industries. Applicable to the clothing factory, toy factory, spray cotton factory, non-woven fabrics, water purification equipment and other manufacturers.

  • Good elasticity
  • Strong bulkiness
  • Smooth hand feeling
  • Beautiful appearance
  • Not afraid of squeezing
  • Good warmth,
  • And it is easy to clean and quick dry.

Inflatable Pillow

inflatable neck pillow

The inflatable neck pillow is made of high-grade composite PVC fabric, built-in soft and high-elastic sponge, which can automatically inflate the function.

  • Easy to carry and put on the pillow.
  • Portable,
  • Lightweight
  • Suitable for office lunch breaks, outdoor, home use, easy to carry.

As a professional manufacturer, we are committed to giving the best products to our customers in lower price.

Unlike traditional pillow manufacturers, travel neck pillow are our strengths.

Welcome to contact us to request a quote!